EcoBharat Cover Manufacturing Process

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Twin Screw Extruder: Pellet Production

  • The bio pellets from the extruder are fed into a blowing machine.
  • With the help of a high-temperature screw barrel and a high-speed blower, the machine blows the pellets into thin films.
  • These films are then wound into rolls of the desired size.

Blowing Machine: Film Formation

  • Biodegradable ingredients like corn starch, PBAT, and other materials are melted at high temperatures.
  • The molten material is pushed through a shaped die using twin screws.
  • A die-face cutter shapes the material into bio pe.
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Printing Machine: Customization

  • The rolls are transferred to the printing machine.
  • Customized designs are printed on the film using natural colors, based on client specifications.

Sealing & Cutting Machine: Bag Creation

  • The printed rolls are fed into a sealing and cutting machine.
  • The film is sealed and cut into the required bag sizes, ranging from small pouches to large garbage bags.
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Punching Machine: Handle Punching

  • Finally, the bags are processed in a punching machine to create specific handle shapes, such as W, U, or D-cut, based on the type of bag being produced.